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The Basics of Cardboard Boxes Custom Printing

Cardboard boxes are a great way to promote your business and products. They are also environmentally friendly and can be reused multiple times.

Custom-printed boxes can help your brand stand out. They can attract new customers and keep old ones loyal.

Digital Printing

There are a variety of printing techniques that are available to customize your packaging. These methods include Lithography, Flexo, and Digital Printing.

Unlike other printing options, digital printing does not require rigid plates. As a result, it is ideal for testing, prototypes, and smaller orders.

It also offers more customization and personalization than other printing techniques, allowing businesses to make their boxes uniquely. In addition, it can be used to add tracking information, addresses, and barcodes.

Another advantage of cardboard boxes custom printing is its ability to offer a wide range of colors. Typically, digital printers use the CMYK process to produce graphics. As a result, it allows businesses to choose from various color combinations without purchasing expensive plates.

In addition, digital printing can be produced on various materials, including corrugated cardboard and other substrates. First, however, choosing ink that works with this material is essential.

Using inks not designed for these surfaces can lead to poor marking or scannability. It can impact brand messaging, product quality, and consumer experience.

Industrial printers have a variety of inkjet inks that offer several unique printing effects for corrugated cardboard. Some of these inks allow for a soft-feel texture similar to suede and velvet. Other inks allow for special embossing effects, such as the impression of condensation or the look of leather. These techniques are something that would not go amiss on a traditional box, such as hat boxes from Packaging Chimpthese are typically made with a very traditional design however with digital printing they could have an endless amount of options should they decide to change things.


Lithography is a printing technique that uses a stone (lithographic limestone) or metal plate with a grained surface. Images are drawn, painted, or photographically applied onto this surface. The stone or plate repels water and is receptive to oil-based inks.

While lithography is one of the more traditional printing options, it requires specific equipment and setup time. It means there are better choices for small businesses or those that don’t need to produce high volumes of products.

Alternatively, digital printing is another option that works well for many people’s needs. Unlike lithography, digital prints use a printer to reproduce an image on the box. This printing is especially effective for local advertising, such as posters, signs, newsletters, or menus.

The process is also affordable and straightforward, so it’s an ideal option for businesses looking to save money. It also produces high-quality results, so you can be sure your product will look its best when it arrives in the mail.

Another great thing about lithography is that it can be printed in various colors, so it’s ideal for companies with emotional branding needs. It’s also one of the more durable printing options for shipping boxes and another packaging, so you can be sure your product will be safe and secure.


Rotogravure is an excellent printing technique that transfers a wide variety of inks to materials. It has a long history and is widely used in various industries, including publication printing and packaging.

It uses copper-plated steel cylinders that are engraved with the desired design. These cylinders are then inked and transferred to paper, which is then printed.

One of the main benefits of rotogravure is that it’s an environmentally friendly process because of its durability. In addition, it uses a single cylinder more than 20 million times, making it one of the most sustainable printing forms.

Another advantage is that it’s also more economical than other printing techniques, such as flexography. It also transfers more ink to the material than other methods, which is ideal for printing packaging.

In addition, rotogravure printing is known for its high-quality image reproduction. Therefore, it’s a good choice for printing images that require clarity or intricate detail and text.

Roasters need to use a suitable printing method, as the quality of their packaging can significantly impact consumer satisfaction and loyalty. However, it’s a great way to make your coffee stand out on shelves, and it helps to boost brand recognition as consumers interact with the product.


Die-cutting is the process of cutting an exact shape into a product. However, it is a highly versatile technique that allows you to create custom packaging and marketing materials that are unique and memorable.

The process starts with creating a die line in CAD, an electronic design tool that generates digitized drawings. These are then transferred onto a die board made of wood.

After this, your die ine is burned into the surface of the die board using laser cutters for more accurate outlines. These outlines are a crucial part of the process because they ensure the exact size and shape of your packaging.

Once your die lines are completed, the printing process can begin. Many different printing options can be used for your custom boxes, including lithography and digital printing.

Rotogravure is another popular print method for cardboard, producing high-quality images with various details. It is also fast and easy to use, making it an excellent option for the mass production of simple designs.

Die-cut boxes are an excellent choice for products that must be protected from harsh environments. Since they fit snugly around your product, they’re less likely to be damaged during transport or in stores. They also fold easily for easy storage. Plus, they’re easy to break down for recycling and reuse.